Product Development

What is Product Development ?

From concept to compliance — build products designed for safe, effective sterilization. 

Pinnacle Therapeutics partners with manufacturers to design and optimize products that are compatible with gamma sterilization right from the development stage. Our team guides you through the selection of materials, packaging formats, and process validation to ensure that your product performs as intended — sterile, stable, and compliant — after exposure to radiation. 

Benefits of Product Development

Difference Between Gamma v/s ETO

Why it’s done

  • To avoid product failures caused by material degradation or discoloration post-sterilization. 
  • To ensure compatibility between product materials, packaging, and sterilization dose. 
  • To reduce time-to-market with pre-validated processes and fewer requalification cycles. 
  • To meet regulatory expectations and streamline approvals with complete dose data.

How it helps customers

  • Design smarter — create products optimized for gamma sterilization from the start. 
  • Prevent costly redesigns later by testing materials early. 
  • Validate faster — leverage Pinnacle’s in-house sterilization, testing, and mapping capabilities. 
  • Achieve assured sterility without compromising product performance or shelf life. 
  • Gain confidence — every component, seal, and surface is evaluated for radiation response. 

Our approach

  1. Material screening — assess polymer and additive compatibility with gamma radiation. 
  2. Prototype testing — expose samples to sterilization doses to observe physical and functional stability. 
  3. Packaging validation — ensure seals, closures, and barrier properties withstand the process. 
  4. Dose mapping & audit support — define and verify sterilization parameters for your configuration. 
  5. Documentation & compliance — provide validation reports aligned with ISO 11137 and GMP standards. 

Who should get a Product Development ?

Medical device, diagnostic consumable, and laboratory product manufacturers introducing new designs, materials, or packaging systems that will be gamma sterilized before use. 

Why choose Pinnacle Therapeutics

With dual operational gamma sterilization facilities and years of validation experience, Pinnacle bridges the gap between R&D and production. We help you design for sterility, ensuring your product is both functional and compliant under real-world conditions. 

Quick summary of Product Development

  • What: End-to-end product development support tailored for gamma sterilization compatibility. 
  • Why: To prevent failures, reduce validation time, and meet regulatory standards. 
  • Benefit: Faster market readiness, lower costs, and assured product performance post-sterilization. 
  • Our promise: Practical, data-backed guidance from concept to validated product — ready for gamma. 

Do you want to test your product’s gamma compatibility? Share your material details or prototype — we’ll guide you through the evaluation and development process. 

Email: info@pinnaclesterilization.com 

Case Study

Our Services

Gamma Irradiation

Employ high-energy gamma rays to sterilize and decontaminate various products, ensuring enhanced safety, extended shelf life, and compliance with rigorous industry standards.

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Dose Audit

Establish scientifically validated sterilization parameters through comprehensive bioburden analysis and verification testing. Our ISO 11137-1 compliant protocols ensure regulatory acceptance worldwide.

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Dose Mapping

Precisely identify radiation distribution patterns within your product loads. We optimize sterilization parameters, confirm dose uniformity, and maximize both product safety and facility efficiency.

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Validation

Complete sterilization validation support from installation qualification through ongoing performance monitoring. We ensure continuous compliance and operational excellence.

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Product Development

Collaborative material compatibility and integrity testing determines optimal radiation dose ranges. We ensure your products maintain quality, functionality, and safety post-sterilization.

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